At Tervcot Farm, we are committed to ensuring that every step of our cotton production is sustainable, transparent and focused on creating the highest quality product. Our process begins with carefully growing cotton on the fertile soils of India and continues with energy-efficient technologies that help preserve the natural properties of the fiber.
Our approach to cotton growing is based on the principles of sustainability and respect for nature. We strive to minimize the negative impact on the environment, while ensuring the highest quality products.
1. Organic Cultivation: We eliminate synthetic fertilizers and pesticides from the growing process to protect the soil, local water bodies and biodiversity. Instead, we use natural crop protection products such as compost, organic fertilizers and natural pest control. This helps maintain soil fertility and improve its structure, which contributes to the long-term health of the land.
2. Efficient Use of Water: We implement drip irrigation and efficient water management technologies to reduce water consumption. Our staff regularly monitors soil moisture and conducts tests to ensure that water is used as efficiently and economically as possible. This way, we conserve precious resources and ensure healthy plant growth.
3. Preservation of Biodiversity: Tervcot Farm maintains biodiversity by planting companion crops in the fields that attract beneficial insects and help control pests. This creates a natural balance that strengthens the sustainability of the ecosystem and reduces the need for chemical protection.
4. Reducing the carbon footprint: We strive to minimize CO₂ emissions at all stages of production. To do this, we use solar energy, biological fertilizers and try to support local production, reducing transportation costs. Energy-saving technologies help us make production more environmentally friendly and sustainable.
5. Transparency and sustainability of the supply chain: We pay great attention to transparency and track the path of cotton from seed to the final product. Our partners also adhere to the principles of sustainable development, and all processes on the farm comply with international environmental standards.
At the Tervcot farm, we are proud that our cotton is not only environmentally friendly, but also carefully grown with minimal impact on the environment. We believe that every step taken to protect nature helps create a better future for everyone. By supporting environmentally friendly production, we contribute to the preservation of the planet and the development of responsible textile production.
At our farm, we strive to ensure that every step of our cotton production is sustainable, transparent, and focused on creating the highest quality product. Our process begins with carefully growing cotton on the fertile soils of India and continues with energy-efficient technologies that help preserve the natural properties of the fiber.
Our cotton is grown using organic methods, which helps protect the soil, water and local ecosystems. We eliminate synthetic pesticides and fertilizers, preserving the natural purity of cotton. Each cotton plant is cared for and grown according to the principles of sustainable agriculture, so that every step, from seed to harvest, is eco-friendly and gentle on the environment.
After harvesting, the cotton goes to the primary cleaning stage, where seeds and large contaminants are separated. This is done using gentle mechanical methods that help preserve the structure of the fiber, its softness and strength. This is an important stage on which the quality of the final product depends, as we preserve the natural integrity of the cotton from the very beginning.
At the processing stage, we use minimal chemical treatment, which allows us to avoid aggressive substances and preserve the hypoallergenic properties of cotton. Instead of traditional bleaching, we use eco-friendly methods that not only preserve the natural white shade of cotton, but also reduce the impact on the environment.
We use energy-efficient solutions at all stages of production. Our facilities are equipped with solar panels and systems that save energy and minimize CO₂ emissions. We strive to reduce our carbon footprint and use eco-friendly technologies that make our production as sustainable as possible.
We check the quality of products at every stage of production, from ginning (separation of cotton and seeds) to final packaging. Each lot of cotton is tested for strength, softness, purity and other important parameters. Our strict standards ensure that each Tervcot product meets safety and environmental requirements.
Our products are certified according to international standards confirming organic and ecological origin. We proudly present our cotton as a product that has undergone rigorous testing and meets high requirements for sustainability and quality. The entire supply chain is transparent, so customers can be confident they are receiving cotton that has been grown and processed with care for the environment.
Our cotton retains its natural properties: softness, strength and natural hypoallergenicity. We are confident that only such an approach, where every detail of the process is carefully thought out, allows us to create a product that fully meets modern quality and environmental standards. Tervcot cotton fiber is suitable for creating clothing, bed linen and other products where naturalness and durability are important.
After harvesting, cotton is sent to the primary cleaning stage, which plays a key role in preserving the natural properties of the fiber and ensuring its quality for further stages of production. We use gentle mechanical cleaning methods to preserve the natural integrity of the cotton, its softness, strength and texture. This approach avoids damage to the fibers, which is critical to creating a high-quality textile product.
1. Ginning: Gentle Separation of Seeds: The first step in cleaning cotton is ginning, a process that separates the cotton seeds from the fibre. At Tervcot, we use specially tuned ginning machines that operate with low vibration and low pressure on the fibre. This allows the seeds to be separated without putting unnecessary stress on the cotton fibres, keeping them soft and intact.
2. Removal of Large Contaminants: After separating the seeds, the cotton is mechanically cleaned to remove large contaminants such as leaves, stems and plant parts that may have been mixed in with the harvested crop. For this, we use soft rotating drums and filters that gently clean the cotton, avoiding damage to the fine fibres. These filters effectively remove excess impurities without damaging the texture of the cotton.
3. Low Temperature Maintenance: We pay special attention to temperature control during the cleaning process. Our cleaning machines are set to operate at low temperatures, which prevents excessive heating of the fiber and helps to preserve its softness and natural moisture. Low temperature conditions also help to avoid changes in the texture of the fiber and preserve its natural properties.
4. Minimal Impact on Fiber Structure: Our cleaning system is designed to minimize the physical impact on the cotton fibers. We avoid aggressive mechanical pressure and intensive processing that could damage the fiber. This helps to preserve the natural structure and strength of the cotton, which is especially important for obtaining a high-quality end product.
5. Reducing the amount of fine particles and dust: An important part of gentle cleaning is the removal of tiny particles and dust that can settle on the cotton during collection. We use air filtration systems that gently remove microparticles, leaving the cotton clean and soft. This also ensures that our cotton remains hypoallergenic and is suitable for creating environmentally friendly and safe products.
Preservation of Softness and Strength: Thanks to the careful approach to primary cleaning, the cotton fibers remain soft, elastic and durable, which guarantees the high quality of the finished product.
Natural Texture: We preserve the natural texture of cotton, avoiding mechanical damage that could change its structure. This makes our cotton ideal for creating textiles where naturalness and eco-friendliness are important.
Hypoallergenic properties: Minimal intervention in the fiber structure allows cotton to remain clean and safe for the skin, especially for people with increased sensitivity.
Eco-friendly process: Using mechanical cleaning methods with a minimum of chemicals makes the process more eco-friendly and safer for the environment.
The primary cleaning stage is a critical process that largely determines the quality of the final product. Gentle cleaning preserves all the natural characteristics of cotton, making it an ideal raw material for the production of soft and durable fabrics, yarns and fibers. We pride ourselves on our careful approach, which allows us to offer our customers environmentally friendly and high-quality cotton, ready for further processing and the creation of safe textiles.
At our farm, we pay special attention to ensuring that the cotton processing process remains as natural and safe for both nature and the end consumer as possible. Our approach to minimal use of chemicals helps to preserve the hypoallergenic properties of cotton, its softness and natural texture, making our products suitable for sensitive skin and safe for the environment.
1. Natural Bleaching: Traditional cotton production often uses harsh chemicals like chlorine for bleaching, which can be harmful to both the fibres and the environment. At Tervcot, we have chosen alternative, eco-friendly bleaching methods. We use mild oxygen-based bleaches that do not destroy the fibres or leave any traces of chemicals on them. This helps preserve the natural shade of the cotton, its softness and hypoallergenic properties.
2. Using Natural Softeners: To soften the cotton fibre, we use natural and biodegradable softeners that make the cotton soft and pleasant to the touch without subjecting it to harsh chemical treatments. This keeps the fibres intact and protects their natural qualities. Natural softeners make our cotton suitable even for delicate and sensitive skin.
3. Use of Eco-Friendly Dyes: On our farm, we offer cotton that is easy to dye with natural and eco-friendly dyes. This means that our fabrics can be dyed without the need for synthetic and toxic dyes, making the dyeing process safe for consumers and environmentally friendly.
4. Gentle Fiber Treatment: When processing cotton fibers, we avoid the use of aggressive chemical reagents that can change the structure of the fiber. We use mechanical and water cleaning methods that minimize the impact on the fiber, preserving its structure and texture. Such treatment also reduces the risk of allergens, which is especially important for creating hypoallergenic products.
5. Safe Fiber Disinfection: At the disinfection stage, we use steam and UV-based methods instead of traditional chemical disinfection. This allows us to effectively remove microorganisms and prevent the appearance of fungi and mold without the use of toxic substances. Disinfection using steam and UV radiation is a safe way to make our cotton clean and ready for production.
Hypoallergenic: The absence of harsh chemicals keeps our cotton hypoallergenic, making it an ideal choice for sensitive skin, baby and medical products.
Naturally Soft and Durable: Gentle processing methods preserve the natural texture of the cotton, making its fibers soft, durable and pleasant to the touch.
Sustainability: Using sustainable processing methods helps reduce water and soil pollution, protecting local ecosystems and supporting our mission to minimize our carbon footprint.
Purity and Safety: The absence of residual chemicals on the fibers ensures that our cotton is safe for the end consumer and can be used in products that require increased safety and sustainability.
Our approach to minimal chemical use reflects our commitment to creating cotton that fully meets high environmental and ethical standards. We believe that natural processing methods and eco-friendly alternatives to chemicals are a step towards creating a more sustainable textile industry and protecting the health of our customers. Tervcot prides itself on its gentle approach to production and is committed to offering the market a product that combines quality, purity and care for the environment.
At our farm, we understand the importance of minimizing energy costs and caring for the planet. Therefore, the introduction of energy-efficient technologies is one of the key elements of our approach to eco-friendly production. Using modern solutions, we strive not only to reduce carbon emissions, but also to make our production more sustainable and responsible.
1. Solar Energy: One of our major achievements in energy efficiency has been the introduction of solar panels in our production facilities. They provide a significant portion of the farm’s and production equipment’s energy needs, reducing our dependence on traditional energy sources. Solar panels allow us to conserve resources and use clean energy, reducing our carbon footprint and energy costs.
2. Energy-efficient Lighting and Equipment: We have replaced traditional lighting systems with energy-efficient LED bulbs that consume up to 80% less energy and have a long lifespan. In addition, our equipment has been upgraded with energy efficiency in mind, minimizing our energy costs. We use equipment with automatic energy regulation that adapts to the load and reduces downtime costs.
3. Optimization of water and air heating: Energy-efficient water heating and ventilation systems are installed in the production areas. We use heat exchangers and heat recovery systems that allow us to reuse excess heat generated during equipment operation. This helps to reduce energy consumption for heating and ventilation, maintaining comfortable working conditions without unnecessary energy costs.
4. Energy consumption monitoring and control systems: We have implemented monitoring systems that track and analyze energy consumption at all stages of production. This data helps to identify areas with high energy consumption and optimize them, identifying opportunities for additional savings. The system allows you to instantly receive information on energy use and regulate consumption, which improves the overall energy efficiency of production.
5. Minimization of carbon dioxide emissions: We are constantly working to minimize carbon dioxide emissions that occur at every stage of our process. The use of solar energy and energy-saving solutions allows us to significantly reduce our carbon footprint, supporting global efforts to reduce greenhouse gas emissions. In addition, we use natural materials and biodegradable packaging, which also helps reduce our environmental impact.
6. Sustainable logistics and packaging: As part of our sustainability strategy, we focus not only on the production process, but also on logistics. We select environmentally friendly packaging materials and optimize logistics routes to reduce transport emissions. The materials we use are biodegradable and recyclable, which also supports our mission to reduce waste and carbon footprint.
Reduced Carbon Footprint: Using renewable energy and energy efficient solutions helps to minimize CO₂ emissions, making our production more eco-friendly and sustainable.
Resource Saving: Optimizing energy and water consumption not only helps to save resources but also reduces production costs, making our process more efficient.
Sustainable Products: With energy efficient technologies, we are able to offer our customers products manufactured with minimal impact on the environment.
Safe Working Conditions: Modern heating, ventilation and lighting systems improve working conditions, creating a comfortable and safe environment for our employees.
Energy efficient technologies not only make our production more sustainable, but also help to maintain a balance between economic and environmental goals. From growing to processing cotton, we pride ourselves on using energy responsibly, minimizing emissions and preserving natural resources. This is an important step in creating a future where business and nature coexist harmoniously.